As EINES prepares for its upcoming webinar, we sat down with Darío Kühnle, one of the leading voices in automated vision systems, to discuss the Multi Error-Proofing solution. From its key capabilities to how it transforms automotive production lines, Darío offers an exclusive look into the technology shaping the future of quality control.
(Also available as a podcast. Scroll down to listen to the interview).
Interviewer: Darío, thank you for joining us today! How are you?
Darío: I’m great, thanks! Exited about unveiling the secrets of Eines Multi Error Proofing System.
Interviewer: Wow, Wow, it sounds like we’re about to uncover something fascinating…! Let’s start with the basics then… In which phases of automotive production can the Multi Error-Proofing system be integrated?
Darío Kühnle: The Multi Error-Proofing system is incredibly versatile and can be implemented across all phases of vehicle production.
- In the Press and Body Shop stages, it checks for holes, surface imperfections, and dimensional measurements.
- During part assembly, it ensures the presence or absence of components, validates correct positioning, and confirms part diversity.
- And finally, in the final assembly stage, it handles tasks like label reading, OCR, and colour validation.
The system’s flexibility makes it a powerful tool throughout production, helping manufacturers ensure precision at every step. During the webinar, we’ll explore these applications further.
Interviewer: That sounds impressive. So… having said that what exactly can this system detect in terms of defects?
Darío Kühnle: That’s a great question… The system is designed to detect a wide range of defects, such as:
- Missing or misaligned parts.
- Incorrect component positioning.
- Part diversity validation.
- Color and finish accuracy.
- Dimensional measurements and label readings using OCR technology.
The system handles complex issues with exceptional accuracy and reliability. What do you think?
Another time, we’ll demonstrate most of these inspections on a live DEMO during the webinar, so don’t miss it. 😉
Interviewer: Yeah, indeed, demonstrations are highly effective for observing the actual functionality of solutions in practice. Another common concern is whether such systems can operate in fast-paced environments. Can the Multi-Error-Proofing system work on moving production lines?
Darío Kühnle: Absolutely! The system is built for real-time adaptability. It inspects whether the vehicle is stationary or moving along the production line. This flexibility allows manufacturers to maintain speed without compromising quality.
Interviewer: Mmmm, so you can take advantage of the car’s movement without the need to stop, and therefore no cycle time is lost, correct?
Darío Kühnle: That’s right!
Interviewer: Thank you, Darío! Another topic, as you know, is data management, which is crucial in modern manufacturing. How does this system handle inspection information?
Darío Kühnle: Good question! So, all inspection results—images and data—are stored in a centralised database. This ensures complete traceability and allows manufacturers to analyse the data for process optimisation. It also supports generating detailed and personalised reports.
Interviewer: Sound good! Let’s talk about usability. Is the Multi Error-Proofing system easy to use?
Darío Kühnle: It is! The system is user-friendly and designed with an intuitive interface, making it easy for operators to interact with and configure. On top of that, we provide comprehensive training to help users unlock their full potential. And because it’s extensible, it can grow with the customer needs—whether it’s adding new sensors, cameras, or functionalities.
Interviewer: Interesting… this leads me to ask about the system’s scalability. How scalable and flexible is the system for future requirements?
Darío Kühnle: Scalability and flexibility are at the heart of this system. Since EINES owns the software, we can customise it 100% to meet specific customer requirements. The system can adapt seamlessly if you need to integrate additional inspections or new hardware. This makes it a long-term investment for any production line.
Interviewer: Thanks, Darío for your answers. Now that you mention the hardware, I would like to ask you: What kind of hardware powers this system?
Darío Kühnle: The system’s core is a high-performance industrial computer. High-resolution cameras and specific lighting complement this to ensure precise defect detection. It’s a robust setup designed to handle demanding environments.
Interviewer: Thanks for the clarification. Let’s address the bottom line. How does this system help manufacturers reduce costs?
Darío Kühnle: The system’s cost-saving potential is huge. It detects defects early, reducing rework or rejections. It also minimises human error through automation and improves line efficiency by performing multiple inspections simultaneously.
Interviewer: Of course, imagine that a defect is overlooked and reaches the customer… this would generate a lot of cost, wouldn’t it?
Darío Kühnle: Of course, it is very important that no defect is overlooked, not only in the transport of the part/car, the material to use, or the operator’s repairing hours but also in the user experience and the brand image.
Interviewer: Understood. Finally, what sets the Multi Error-Proofing system apart from other solutions?
Darío Kühnle: Several factors make it unique, but the main topics are:
- Tailored for the automotive industry: We design these systems specifically for this sector, making us true specialists.
- Customizability: The system is entirely customisable to meet individual client needs.
- Multitasking: It performs several inspections simultaneously.
- Reliability: Every component is selected for maximum performance, even in demanding conditions.
We’ll delve into these advantages in much more detail during the webinar. It’s an opportunity to see firsthand why EINES is a leader in error-proofing automotive quality control solutions.
Interviewer: Thanks, Darío, for giving us a sneak peek into this incredible technology. Any final words for our readers?
Darío Kühnle: Thank you! I encourage everyone to join us for the webinar to learn more about how these systems can revolutionize automotive production lines. We’ll share live DEMO of some Error-Proofing Systems and answer your questions live.
Don’t miss this chance to hear more from Darío Kühnle and discover how these systems can take your production processes to the next level.Click here to register now!
